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few mountain bike brands, like Orange, have been sticking to the single point of the shock absorbers that had been designed in the 90s of the last century. Monocoque fabrication Aluminum Alloy unique manufacturing process, make the brand to accept the baptism of time, in the mountain bike world leading. If you haven't seen it yourself, the aluminum plate will be pulled out of the machine tool and then to the orange logo, and the mountain car will be freshly baked, and you will never know the secret. Follow the small series together to see how the mountain bike with great feelings has been built!



The
Orange factory is not far, divided into three, respectively located in England, West Yorkshire (West Yorkshire), Halifax (Halifax), North Yorkshire (North Yorkshire). this aluminum sheet is the raw material of the Orange frame, waiting to be cut, formed, welded. designer with a computer program, precise control of laser cutting and punching machine.



aluminum single hull design is like a huge "Airfix" model components, in general, need to re stitching these aluminum combinations



Orange
of tough rocker edge mark
After each part of the
frame is molded, the labels are neatly placed together (based on trade secrets, Orange does not disclose the processing of these components), and the next step is welding.


The shock absorber
Orange

own production installation hole


installation seat is also the design and production of

Orange


Orange has undergone many years of exquisite welding technology, which means that although the manual welding, but the current frame welding only possible minimal error.



due to manual welding, Orange frame production is very low, the two welding workers can produce about 20 frames per week, typical slow work, fine work. (true · handmade feelings) welded frame neatly, ready for the next step -- into a standard fixture



this step is to ensure that the frame angle
in paint


this is the last program of the frame in this factory -- the final test done by the teacher. Then it will be sent to the factory which is not far from here to paint and assemble the assembly line.
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